How cosmo enabled one of the major fmcg brands to increase its profitability by 11% & ensured epr

About Our Client

Customer is one of the major FMCG Company and have a verity of products in home care segment particularly specializing in detergent bars and cakes, as well as bath soaps. The range of products have a retail reach of over Five million retail outlets and more than 75 million loyal consumers spread all over the country.

Client’s Pain Points

• The Current Laminate structure that brand was using was PET/ White LD 
• Sustainability Concerns: Environmental Impact - Non sustainable structure
• High in Costs: Existing Laminate structure was expensive resulting in low profitability

Our Solution

Cost Solution:

Cosmo understood the issues and walked through the idea by offering a cost-effective solution leading to better yield through -----------> 

Proposing Sustainable Structure -

 CVHR BOPP + White CPP  which ensured ;

i) Polyolefin Origin: BOPP and CPP being thermoplastic polymers & derived from hydrocarbons share similar chemical compositions. 

ii) Compatibility: The compatibility of polymers enabled effective separation during recycling process, even when they are laminated with other materials.

iii) Recycling Technologies like near-infrared sorting, float-sink separation, and chemical recycling have improved the ability to separate and process BOPP and CPP from complex laminate structures.

Client’s Benefits

   1. Yield Benefit

• 11% reduction in laminate costs compared to the Brand’s current laminate costs.
• Yield Advantages from 825 pcs to 1300 pcs from 1kg

    2. Met Environmental Compliance

• Simplified Sorting: This compatibility between BOPP & CPP streamlined sorting and recycling process.
• Potential for Circular Economy: Effective recycling of BOPP and CPP laminates contributed to a circular economy by ensuring that these material are reprocessed into new products, reducing the need for virgin materials.    

• Reduction of Environmental Impact:

      Minimizing Landfill                                 

      Waste Sustainable Practices